Black corner made of PE foam 90x90x600

Automatic, folded PE foam corner 90 × 90 × 600 mm - Automatic shield for long edges and corners 📦🛡️

Foam corner 90 × 90 × 600 mm we deliver folded flat, so the customer immediately saves space in the warehouse. Thanks to the automatic "jingsaw" system you block the sides at a 90° angle in a second - getting a 90° corner or linear protector, depending on the needs. Black PE foam (≈ 50 g/pc) is ultra-light, and the contrasting color facilitates visual identification in the packing process.

🧩 What is PE foam?

Foamed polyethylene (EPE / PE-LD) is a material with millions of closed air cells. With a density of ~ 23 kg/m³, it combines lightness with elasticity, creating a natural shock absorber for sensitive edges.

🧪 Properties of PE foam – damping & elasticity

• 💥 Shock absorption: The cellular structure disperses energy, protecting glass, laminates, and furniture boards from chipping.
• 🔄 Shape memory: ≥ 10 cycles of 50% compression without permanent deformation.
• 🪶 Ultralight: ≈ 50 g/pc - negligible impact on the "vol-weight" of the package.

💧 Moisture resistance and chemical neutrality

• 💧 Hydrophobicity: closed cells do not absorb water – the corner does not swell in sea containers.
• ⚗️ Non-toxicity: PE does not react with paints, glues, or metals; it does not discolor surfaces.
• 🌡️ Wide temperature range: −40 °C … +90 °C – the foam does not crumble in frost and does not soften in a hot warehouse.

🏭 Industries using 600 mm corner

• Premium furniture 🛋️ – countertops, high-gloss fronts, shelves.
• Doors and joinery 🚪 – door leaves, door frames.
• Glass industry 🪟 – glass panes, large height mirrors.
• Automotive 🚗 – side windows, sill strips.
• E-commerce XXL 📦 – oversize courier or pallet shipments.
• 3PL Logistics 🚚 – fulfillment, returns, cross-docking.

🚚 Logistic and economic benefits

• ⏱️ Automatic folding: the "jigsaw" system locks the sides in a second - about 18% faster packing vs. classical corners.
• 📦 Flat packing: on one pallet or in one package fits significantly more pieces - lower transport and storage costs.
• 🧰 2-in-1: 90° corner or edge protector - reducing the number of SKUs.
• 🔄 Multiple use: the foam does not crack, so one element can protect the product in several logistics cycles.
• 💸 ROI after 1 complaint: avoided damage to the long edge covers the cost of hundreds of corners.

♻️ Recycling and reuse

Material free from freons (CFC/HCFC) and 100% recyclable in the LDPE #4 stream. Used corners can be reused or ground into regranulate.

📊 Folded corner 600mm vs. "L" foam profile

If you're looking for PE foam protective profiles, check out our full offer ➜

🛠️ Custom product configurators - match the filling to your process

Besides 600 mm corners, you can order flap boxes, PE foam sheets and cardboard separators with a few clicks. All creators return instant price and combine into one basket.

🔹 Custom flap boxes

In the flap boxes creator, you enter the length, width and height of the box, and choose the flute and grammage.

• 📦 Filler reduction: box matched to the product + corners = minimal slack.
• 💸 Lower shipping cost: lack of "air" in the package reduces courier tariff.

🔹 Custom PE foam sheets

The foam sheet creator allows you to enter the length, width and thickness (10–50 mm) and choose the color.

• 🛡️ Buffering separators between layers of stacked goods.
• 📐 Spacers in collective cartons.
• ✂️ Custom-cut formats for unusual shapes.

🔸 Custom cardboard separators

The cardboard separator creator allows you to choose the format, number of layers and grammage.

• 📦 Layer stabilizers in shrink packs of bottles or cans.
• 🧩 Cardboard dividers when palletizing.
• ♻️ 100% paper – easy recycling in waste paper.

🚀 How to combine elements into a coherent system?

1. Reinforce the edges with PE corners.
2. Separate layers with PE foam sheets.
3. Stabilize tiers with cardboard separators.
4. Order everything – one basket, one invoice, synchronized production.

💡 Why is it worth it?

• ⚡ Instant price – full online quote without waiting for an offer.
• 🎯 Zero material loss – every element to exact dimensions.
• 📉 Less logistic damage thanks to the layering system.
• 🛒 One invoice – corners, boxes, sheets, separators in one order.
• 🚚 Shortened lead time – parallel production of all components.

⚙️ Technical specification

• Model: Foldable PE Corner 90 × 90 × 600 mm
• Material: foamed polyethylene (PE-LD)
• Color: black
• Foam density: ≈ 23 kg/m³
• Weight: ≈ 0.050 kg/pc.
• Delivery form: flat-folded, incisions + automatic "jingsaw" system
• Dimensions when folded: 90 × 90 × 600 mm
• Bulk packing: 480 pcs./carton (flattened elements)
• EAN code: 5905489973324
• Recycling: LDPE #4 – 100% recyclable

📞 Wholesale orders and advice

Are you sending long panels, doors or glass sheets? Contact the Boxmarket team – we will prepare a comprehensive offer for foam corners, cartons and PE sheets, so that your products arrive flawlessly and without excessive logistics costs.