Protective corner Cut Corner 100/20

Cut-Corner Protective Corner 100 × 100 × 90 mm / 25 mm – Super-Thick PE Shield for XXL Shipments

A whole 25 mm of foamed polyethylene in each wall creates the most powerful shock-absorbing barrier you can get straight off the shelf. The Cut-Corner 100/25 model covers corners up to 60 mm wide and pushes the goods away from the cardboard walls by as much as 25 mm – an "air cushion" is created, which absorbs even violent impacts. The external height of 90 mm increases the distance between stacked loads, and with a density of 23-30 kg/m³ a single corner weighs only about 10 g, so it does not raise freight costs. This is perfect protection for 85–98ʺ screens, XXL stone countertops, control cabinets, or delicate laboratory devices 🛡️.

🧩 What is a Cut-Corner protective corner?

The Cut-Corner Corner is an "L" shaped foam profile that protects two adjacent surfaces of an object as well as the very tip of the corner. The 60 × 60 × 60 mm recess tightly encloses the edge, and the extremely thick 25 mm walls absorb the energy of impacts. The specially cut profile (cut) clamps the corner in place, so the cover does not slide off even with strong vibrations. The result - sensitive corners remain intact, and edge damage becomes a thing of the past.

In logistics, foam corners are the simplest and at the same time incredibly effective way of damping. You put them on all corners (four or eight) and immediately create a distance from the cardboard wall. Shocks from the conveyor, forklift maneuvers or turbulence in the plane are no longer dangerous - your goods arrive in perfect condition 🎯.

🔬 Material - polyethylene foam (PE)

The corners are made of foamed low density polyethylene (LDPE). Extrusion with the addition of gas creates a closed cell structure - millions of micro air cushions absorb the impact energy, while making the corner surprisingly light.

• 💎 Composition: pure LDPE - no PVC, halogens and plasticizers.
• 🪶 Density: 23–30 kg/m³ → super-thick, but weighs only ≈ 10 g.
• 🌡️ Thermal resistance: −40 °C…+90 °C - does not crumble in frost, does not soften in heat.
• 🧪 Chemical neutrality: insensitive to oils, greases, detergents and solvents.
• 🤫 Antistatic & dust-free: does not dirty high-gloss surfaces, does not attract dust.

🛡️ PE properties - damping & flexibility

• 🛡️ 360° XXXL Damping: 25 mm foam absorbs ≈ 97% of impact energy (ASTM D1596).
• 🔄 Shape Memory: returns to shape after being crushed – 15+ transport cycles without loss of properties.
• 🤏 Tight Fit 55–60 mm: walls slightly clamp on thick panels, firmly holding the corner without glue.
• 🔇 Vibration Damping: reduces micro-vibrations in road, sea and air transport.

💧 Resistance to moisture and chemicals

• 🌧️ Hydrophobic Barrier: foam doesn't soak up and doesn't swell.
• 🛡️ Anticorrosion: isolates metals from moisture and oxygen.
• 🧴 Chemically Neutral: does not react with oils, lubricants and detergents.
• 🍯 Odourless, Non-toxic: safe with indirect food contact.

📦 Applications in transport and logistics

• 📺 85–98ʺ screens, videowall segments, 4K info kiosks.
• 🪨 40 mm stone countertops, XL quartz slabs, conference tables.
• 🏭 Control cabinets, 19ʺ rack servers, CNC panels.
• 🍽️ 12 mm glass tables, 2 m artistic mirrors.
• 🚢 Pallet export: thick distance allows stacking heavy loads without contact.

🏭 Industries using Cut-Corner 100/25 corners

• 🏠 Premium furniture: kitchen islands, XL tables, HPL slabs.
• 📺 PRO Electronics: 8K 98ʺ TVs, LED-wall modules.
• 🪨 Glass & stone: granite slabs, Corian, illuminated mirrors.
• 🏗️ Machinery & automotive: commercial vehicle doors, body panels.
• 🎨 Large-format art: 3 × 2 m paintings, gallery installations.

⚙️ Cut-Corner corner production process

The LDPE granulate with a foaming gas is extruded into a continuous "L" profile 100 mm. The cooling tunnel stabilizes the cellular structure, after which the tape is cut into 100 mm sections. A CNC cutter forms a 60 mm recess with a tolerance of ± 0.5 mm. Each corner undergoes density and dimension control, is packed collectively, and goes for shipment 🚀.

🚚 Logistic and economic benefits

• ⚖️ Lightweight, yet robust: ≈ 10 g at a distance of 25 mm - almost zero impact on the weight of the shipment.
• ⏱️ Quick assembly: without tape and tools - higher throughput of packing lines.
• 🔁 15 + rotation cycles: multiple use reduces the unit cost.
• 📉 Less damage: a radical decrease in complaints and returns.
• 🏢 Compact storage: foam bends under pressure, saving space.

⚙️ Technical specification

• 📏 Model: Cut-Corner 100/25 (code 10020)
• 🔬 Material: foamed polyethylene (LDPE)
• 📐 Wall thickness: 25 mm
• 📐 Recess dimensions: 60 × 60 × 60 mm
• 📐 External dimensions: 100 × 100 × 90 mm
• 🪶 Weight: ≈ 10 g/pcs.
• 🔬 Foam density: 23–30 kg/m³
• 🎨 Color: white (other colors on order)

♻️ Recycling and circular economy

Cut-Corner 100/25 was designed for multiple rotation. After use, it can be 100% ground into LDPE 4 regranulate. In energy recovery, PE does not emit toxic gases - minimal environmental footprint and full compliance with ESG policy.

📦 Custom-sized boxes and packaging personalization

Combine Cut-Corner corners with custom stitched cardboard - you'll get a mobile safe for your package:

• Custom cardboard boxes – a project tailored to the millimeter.
• Printed cardboard boxes – logo, graphics, QR code.

Also available foam sheets 10 / 20 / 30 / 40 / 50 mm - we will select the optimal filler.

🎛️ PE foam sheet creator to size - configuration in 60 seconds

Launch the interactive creator , enter the dimensions, choose a thickness of 10-50 mm and color (white/black) - the quote will appear immediately.

🛠️ How does it work?

1. Provide the length and width of the sheet in mm.
2. Select thickness 10 / 20 / 30 / 40 / 50 mm.
3. Specify color - white or black.
4. Check the online price.
5. Order as few as 10 pieces.
6. Implementation within 5 working days.

🚀 Why is it worth it?

• ⚡ Instant price – zero emails, zero waiting.
• 🔄 Zero material waste – you order the exact sheet size.
• 📉 Lower logistic costs thanks to perfect fitting.
• 🪶 Light, yet extremely cushioning.
• ♻️ 100 % recyclable.

📞 Wholesale orders and advice

Are you transporting oversized or exceptionally valuable goods? Contact us - we will prepare a favorable pallet offer for Cut-Corner 100/25 corners and help you choose the ideal PE foam parameters for your logistics.