Black corner made of PE foam 115x115x115

Folding PE foam corner 115 × 115 × 115 mm – Flexible shield for the most exposed corners and edges 🛡️

Foam corner 115 × 115 × 115 mm is an innovative protection, which we deliver flat. Thanks to preliminary cuts and snap, it folds in 3 moves, creating a rigid shield that absorbs shocks. Black PE foam (≈ 27 g/pc.) does not increase the weight of the parcel, and its color facilitates quality control on the packing line.

🧩 What is PE foam?

Foamed polyethylene (EPE / PE-LD) is a material with the structure of millions of closed cells filled with air. Thanks to the exceptionally low density ≈ 23 kg/m³, it combines ultra-lightness with high elasticity, creating a micro air cushion ideal for protecting sensitive edges and corners.

🧪 Properties of PE foam – damping & flexibility

• 💥 Shock absorption: The cellular structure disperses shock energy, preventing chipping and cracking of corners.
• 🔄 Shape memory: After compression, the foam immediately returns to its original dimensions - ≥ 10 cycles of 50% compression without permanent deformation.
• 🪶 Ultra-lightness: ≈ 27 g / piece. at a density of 23 kg/m³ does not raise "volumetric weight" tariffs.

💧 Moisture resistance and chemical neutrality

• 💧 Hydrophobicity: closed cells do not absorb water - the corner does not swell in sea containers or refrigerators.
• ⚗️ Non-toxicity: PE does not react with paints, resins or metals; it does not discolor surfaces.
• 🌡️ Wide temperature range: −40 °C … +90 °C – the foam does not crumble in the cold and does not soften in a hot warehouse.

🏭 Industries using the 115 mm corner

• Premium furniture 🛋️ – countertops, high-gloss fronts, glass tables.
• Consumer electronics 📺 – OLED TVs, monitors, soundbars.
• Glass industry 🪟 – glass sheets, mirrors, shower cabins.
• Automotive 🚗 – side windows, panoramic roofs, body parts.
• E-commerce XXL 📦 – oversize shipments, furniture dropshipping.
• 3PL logistics 🚚 – fulfilment, returns and cross-docking.

🚚 Logistic and economic benefits

• 📦 Flat delivery: up to 4 × more pieces per pallet vs. ready-made “L” profile – lower transportation and storage costs.
• ⏱️ Quick assembly: the latch eliminates tapes/adhesives – saves approx. 18 % person-minutes at the packing station.
• 🔄 Multiple uses: one corner can protect the goods in multiple logistics cycles, lowering the unit cost to pennies.
• 💸 ROI after 1 claim: avoided damage to the corner of the glass or furniture covers the cost of several hundred corners.

♻️ Recycling and reuse

The material is free from freons (CFC/HCFC) and 100% recyclable in the LDPE #4 stream. You can reuse returned corners or pass them on for regranulation, reducing the carbon footprint of operations.

📊 Foldable 115 mm corner vs. foam “L” profile

If you are looking for PE foam protection profiles, check out our full offer ➜

🛠️ Custom product configurators - match the filler to your process

Beyond 115 mm corners, you can order flap boxes, PE foam sheets, and cardboard separators in a few clicks. All creators return an instant price and combine into one basket.

🔹 Custom flap boxes

In the flap boxes creator, you enter the length, width, and height of the box, choose the wave and grammage.

• 📦 Filler reduction: carton matched to the product + corners = minimal slack.
• 💸 Lower shipping cost: lack of "air" in the package reduces courier rates.

🔹 PE foam sheets to size

The foam sheets creator allows you to enter the length, width, and thickness (10 - 50 mm) and choose a color.

• 🛡️ Cushioning separators between layers of stacked goods.
• 📐 Spacers in collective cartons.
• ✂️ Format cut-outs for unusual shapes.

🔸 Cardboard separators to size

The cardboard separators creator allows you to choose the format, number of layers, and grammage.

• 📦 Layer stabilizers in shrink-wrapped bottles or cans.
• 🧩 Carton separators when palletizing.
• ♻️ 100% paper - easy recycling in waste paper.

🚀 How to combine elements into a coherent system?

1. Reinforce corners with PE corners.
2. Separate layers with PE foam sheets.
3. Stabilize floors with cardboard separators.
4. Order everything - one basket, one invoice, synchronized production.

💡 Why is it worth it?

• ⚡ Instant price - full online pricing without waiting for an offer.
• 🎯 Zero material loss - each element to exact dimensions.
• 📉 Fewer logistical damage thanks to the layer system.
• 🛒 One invoice - corners, boxes, sheets, separators in one order.
• 🚚 Shortened lead time - parallel production of all components.

⚙️ Technical specifications

• Model: Foldable corner PE 115 × 115 × 115 mm
• Material: foamed polyethylene (PE-LD)
• Color: black
• Foam density: 23 kg/m³
• Weight: ≈ 0.027 kg/pc.
• Delivery form: flat, with cuts and a latch
• Dimensions after folding: 115 × 115 × 115 mm
• Bulk packing: 1 440 pcs./box (flattened components)
• EAN code: 5905489973775
• Recycling: LDPE #4 – 100% recyclable

📞 Bulk orders and advice

Do you work with delicate panels or sheets in large volumes? Contact the Boxmarket team – we will prepare a comprehensive offer for foam corners, boxes, and PE sheets to make your packing line work faster, and for customers to receive goods without a blemish.