Black PE foam sheet 800x600x50

Black PE Foam Sheet 800 × 600 × 50 mm - Highest Thickness XL for Critical Loads

Five centimeters of foamed polyethylene in deep black is the absolute maximum of mechanical protection in the standard offer. The 800 × 600 mm sheet and a density of 23 kg/m³ (≈ 23 g/m²) five times surpass the shock absorption capacity of the classic 10 mm foam, and yet the whole remains surprisingly light. One plate is enough to secure a 46-50″ LED screen, an acoustic panel, an HV battery module, or a collector's sculpture - without connecting several thinner layers.

🧩 What is PE foam?

Polyethylene foam (LDPE) is created when a foaming gas expands the granulate, creating a closed cell structure. Millions of micro air cushions are responsible for the material's lightness, elasticity, and total hydrophobicity.

• 🔬 Composition: pure LDPE - free of PVC and plasticizers.
• 🛡️ Physical characteristics: dust-free, easy to cut, die-cut, and CNC mill.
• 🌡️ Thermal resistance: –40 °C…+90 °C – doesn't crumble in the cold, doesn't deform in the heat.
• 🧪 Chemical neutrality: does not react with oils, lubricants, detergents.
• ♻️ Recycling: LDPE 4 code – after grinding it returns to circulation as regranulate.

🧪 Properties of PE foam – damping & elasticity

• 🛡️ 360° XXXL damping – 50 mm absorbs > 97 % of impact energy (ASTM D1596).
• 🪶 Shape memory – it bends under load, but returns to its original form when the load is released.
• 🎨 Masking traces – matte black hides scratches, tape, and warehouse dust.
• 🤫 Resonance damping – minimizes vibrations during land, sea, and air transport.

💧 Moisture resistance and chemical neutrality

• 🌧️ Hydrophobic Shield – does not soak, does not mold, does not swell.
• 🛡️ Anti-corrosion barrier – separates metal from moisture and oxygen.
• 🧴 Safe for chemicals – neutral to oils, lubricants, cosmetics.
• 🍯 Indirect contact with food – odorless, non-toxic (no certificate for direct contact).
• 🌡️ Thermal stability – retains flexibility from –40 °C to +90 °C.

📦 Applications in transport and logistics

• 🌀 Wrapping LED screens 46–50″, HV battery modules, heavy sculptures.
• 📑 Pallet insert 800 × 600 mm – zero cutting, express assembly.
• 🔄 Void-fill – filling gaps in megaboxes and sea containers.
• 🛡️ Milled inserts for PA columns, 23″ rims, XXL carbon panels.

🏭 Industries using black PE foam 50 mm (800 × 600 mm)

• 🚀 Aerospace & defence – composite panels, avionics modules.
• 🎧 Event & audio – 24″ subwoofers, FOH consoles, 4K LED screens.
• 🔋 E-mobility – HV battery packs, inverters, cooling systems.
• 🎨 Art & exhibition – bronze sculptures, models, POS displays.
• 🚗 Automotive custom – carbon bumpers, GT spoilers, wide rims.

🚚 Logistic and economic benefits

• ⚖️ Light-heavy – impressive thickness, minimal impact on parcel weight.
• 📐 One layer = less work – 50 mm replaces five 10 mm sheets.
• ✂️ Dust-free processing – knife, hot tape, CNC plotter.
• 🔄 10 + rotation cycles – full amortization with multiple use.
• 📉 Lower damage costs – fewer complaints and returns.

⚙️ Technical specification

• 📏 Format: 800 mm × 600 mm
• 📐 Thickness: 50 mm
• 🪶 Density: 23 kg/m³ (≈ 23 g/m²)
• 🔬 Material: foamed LDPE – closed-cell structure
• 🎨 Color: black, matte
• 🚫 Odorless / non-toxic

♻️ Recycling and Reuse

The PE 50 mm sheet is designed for multiple rotation. After grinding, it returns as LDPE regranulate - 100% circular economy.

📦 Custom Boxes and Package Personalization

Match the cardboard to the millimeter to the 800 × 600 × 50 mm format - you will get a mobile safe for cargo:

• Custom cardboard boxes – tailored project.
• Printed cardboard boxes – logo, graphic or QR code.

Sheets of 10 / 20 / 30 / 40 mm are also available - we will help you choose the optimal variant.

🎛️ Foam sheet creator for custom size - configuration in 60 seconds

In the interactive creator enter dimensions, choose thickness 10-50 mm and color (black/white) - the quote will appear instantly.

🛠️ How does it work?

1. Enter dimensions in mm.
2. Select thickness 10 / 20 / 30 / 40 / 50 mm.
3. Specify color - black or white.
4. Check the online price.
5. Order from 10 sheets.
6. Completion within 5 working days.

🚀 Why is it worth it?

• ⚡ Instant price – zero emails, zero waiting.
• 🔄 Zero material loss – you order the exact size.
• 📉 Less damage ⇒ lower return costs.
• 🪶 Light, yet extremely cushioning.
• ♻️ 100% recyclable.

📞 Bulk orders and advice

Are you transporting oversized or luxury products? Contact us – we will prepare a wholesale offer and show you how to best use 50 mm black PE foam (800 × 600 mm) in your logistics.