📦 Cardboard Layer Pad 800×1200 mm (B flute) – Full-pallet protection and eco-stabilization of load

Cardboard Layer Pad 800×1200 mm (B flute) is a sturdy, 3-layer sheet of corrugated cardboard, designed for separating layers of goods on a standard EURO pallet. Thanks to the medium flute, cardboard layer pads increase the stability even of the heaviest loads, protect products from crushing and shocks, and facilitate safe stacking in transport and in the warehouse.

🔧 Technical specification of the cardboard layer pad

• 📏 Dimensions: 800×1200 mm (full EURO pallet format)
• 📄 Material: 3-layer corrugated cardboard (B flute)
• 📐 Sheet thickness: approx. 2.5–3 mm
• 🟤 Color: Gray/brown (natural)
• ♻️ Ecology: 100 % recyclable

🚚 Cardboard Layer Pads – Practical application

• ✅ Separation of product layers: prevents sliding and damage to products on a EURO pallet or in large collective cartons.
• ✅ Load stabilization: allows for safe stacking of heavy layers without the risk of crushing the lower ones.
• ✅ Packaging reinforcement: stiffens the bottom and walls of cartons, increasing their resistance to pressure.
• ✅ Versatility: indispensable in logistics, e-commerce, industrial production, food, chemical and pharmaceutical industries.

🏭 Where are cardboard inserts most commonly used?

• 🏭 Production and assembly - automotive parts, home appliances, electronic components.
• 🛒 E-commerce & retail - bulk shipments of books, clothing, audio-video equipment.
• 🥫 Food industry - packs of cans, bottles and cartons on EURO pallets.
• ⚗️ Chemicals & paints - buckets, cans and PET containers.
• 💊 Pharmacy & cosmetics - cartons of medicines, perfume bottles, jars of creams.

✅ Why should you choose B-wave cardboard inserts?

• 🛡️ Durability at low weight: stabilizes the load, without significantly increasing the weight of the pallet.
• 🔒 Product Protection: B-wave absorbs shocks and pressures, preventing crushing.
• ♻️ Eco-friendly solution: fully paper construction allows for recycling in a closed-loop system.
• 💰 Savings and convenience: 800×1200 mm format perfectly covers the EURO pallet; sheets can be flattened after use.
• 📐 Customization: opportunity to cut cardboard liners to any size.

🎁 DIY: wraps from cardboard liners - pros and cons

The 800×1200 mm sheet can be converted into a large shirt protecting panels, furniture countertops or TVs. The following list shows the benefits and limitations:

🛠️ How to make a wrap from a liner step by step?

1. Place the product in the middle of the sheet parallel to the wave.
2. Score two fold lines along the longer sides of the product.
3. Wrap the wings and secure them with paper tape or hot melt adhesive.
4. For a high profile, add cross tabs to close the sides.
5. Personalize with print, stamp, or label.

🧮 Cardboard Divider Creator

Need different sizes? Use our custom divider creator

• 📐 Adjust the length and width with millimeter accuracy – from mini-sheets to over-pallet formats.
• 📄 Choose the wave (B or BC) and paper weight.
• ⚙️ Automatic pricing – the cost updates in real time.
• ⏱️ Fast production – ready in 5 working days.
• 🔟 MOQ from just 10 pieces.

📞 Wholesale orders and advice

Do you need thousands of cardboard inserts? Contact us – a dedicated supervisor will prepare an offer:

• 📊 Packs of 100 / 250 / 500 pcs., full pallets (up to 3,000 pcs.) or FTL.
• 🔧 Selection of wave (E, B, C, BC), grammage and format for your packing lines.
• 🎨 Scoring, "easy-fold" perforations, logo or instruction printing.
• 🚚 JIT deliveries – saving space and capital.

❓ Frequently asked questions about cardboard inserts

What is a cardboard insert for?
It separates and protects layers of goods, preventing shifting and damage to products during transport and storage.

Are cardboard inserts eco-friendly?
Yes – they are entirely made of paper, they are recyclable.

How durable is B wave cardboard?
B wave (~3 mm) provides a high stiffness-to-weight ratio – cardboard inserts stabilize heavy loads without excessively loading the pallet.

What sizes of cardboard inserts can I order?
Standard: 400×600 mm, 600×800 mm, 700×1100 mm, 800×1200 mm. Any dimensions are available in the creator.