Black PE foam sheet 800x600x40

Black PE Foam Sheet 800 × 600 × 40 mm – Extreme Cushioning in XL Format

A four-centimeter layer of foamed polyethylene in elegant black is the highest level of mechanical protection available as standard. A 800 × 600 mm sheet with a density of 23 kg/m³ (≈ 23 g/m²) surpasses the shock-absorbing capacity of a classic 10 mm sheet by four times, while maintaining surprisingly low self-weight. Created for large, heavy or ultra-valuable loads: from LED panels and event screens to turbines, 22″ rims and bronze sculptures.

🧩 What is PE foam?

Polyethylene foam (LDPE) is created during the foaming of granules with gas, which forms an enclosed cellular structure. Each micro air cushion works like a mini shock absorber, giving the material lightness, elasticity, and complete hydrophobicity.

• 🔬 Composition: pure LDPE - free from PVC, plasticizers, and halogens.
• 🛡️ Physical characteristics: dust-free, flexible, easy to cut, punch and CNC mill.
• 🌡️ Temperature resistance: −40 °C … +90 °C – it does not crumble in frost, it does not deform in heat.
• 🧪 Chemical neutrality: it does not react with oils, lubricants, or detergents.
• ♻️ Recycling: LDPE code 4 - after grinding, it returns to the cycle as regranulate.

🧪 Characteristics of PE foam - damping and elasticity

• 🛡️ 360° XXL damping – 40 mm absorbs > 95 % of impact energy (ASTM D1596).
• 🪶 Shape memory – it bends under load, returns to form when released.
• 🎨 Masking traces – matte black hides scratches, residue of tape, and warehouse dust.
• 🤫 Resonance damping – minimizes vibrations in road, rail, and air transport.

💧 Moisture resistance and chemical neutrality

• 🌧️ Hydrophobic barrier – does not soak, does not mold, does not swell.
• 🛡️ Anti-corrosion protection – separates metal from moisture and oxygen.
• 🧴 Safe for chemicals – neutral towards oils, greases, cosmetics.
• 🍯 Indirect food contact – odorless, non-toxic (no certificate for direct contact).
• 🌡️ Thermal stability – full resilience from −40 °C to +90 °C.

📦 Applications in transport and logistics

• 🌀 Wrapping LED panels, 40-46″ screens, machine parts and engines.
• 📑 Pallet insert 800 × 600 mm – zero cutting, faster assembly.
• 🔄 Void-fill – filling free spaces in containers and megaboxes.
• 🛡️ Milled inserts for PA columns, 22″ rims, carbon panels.

🏭 Industries using 40 mm black PE foam (800 × 600 mm)

• 🚀 Aerospace & defence - avionics modules, composite covers.
• 🎧 Event & audio - 21" subwoofers, FOH consoles, 4K LED screens.
• 🚗 Automotive & detailing - large spoilers, carbon hoods, wide rims.
• 🏢 Office equipment - glass boards, XL acoustic panels.
• 🎨 Art & exhibition - bronze sculptures, mock-ups, POS displays.

🚚 Logistic and economic benefits

• ⚖️ Low weight - does not increase freight costs.
• 📐 Large format 800 × 600 mm - fewer joints, faster packing.
• ✂️ Easy processing - knife, guillotine, CNC plotter.
• 🔄 Multiple rotation - maintains elasticity through many cycles.
• 📉 Less damage ⇒ lower claim costs.

⚙️ Technical specification

• 📏 Size: 800 mm × 600 mm
• 📐 Thickness: 40 mm
• 🪶 Density: 23 kg/m³ (≈ 23 g/m²)
• 🔬 Material: foamed LDPE – closed cell structure
• 🎨 Color: black, matte
• 🚫 Odorless / Non-toxic

♻️ Recycling and reuse

The 40 mm PE sheet is designed for multiple use; after grinding, it returns to the cycle as LDPE regranulate - 100% circular economy.

📦 Custom cardboard and packaging customization

Create the perfect "box + foam" duo - match the cardboard to the millimeter to the 800 × 600 mm format:

• Custom boxes - a tailor-made project.
• Printed boxes - logo, graphics, QR code.

Sheets of 10 / 20 / 30 / 50 mm also available - we will help you choose the optimal variant.

🎛️ PE foam sheet creator to measure - configuration in 60 seconds

Open the interactive creator , enter the dimensions, choose the thickness 10-50 mm and color (white/black) - the quote will appear instantly.

🛠️ How does it work?

1. Enter the dimensions in millimeters.
2. Select the thickness 10 / 20 / 30 / 40 / 50 mm.
3. Specify the color - black or white.
4. Check the online price.
5. Order already from 10 sheets.
6. Completion in 5 working days.

🚀 Why is it worth it?

• ⚡ Instant quote - zero emails, zero waiting.
• 🔄 Zero material loss - you order exact dimensions.
• 📉 Less damage ⇒ lower return costs.
• 🪶 Lightweight, yet extremely cushioning.
• ♻️ 100% recyclable.

📞 Wholesale orders and advice

Are you packing bulky or luxury products? Contact us - we will prepare a wholesale offer and show you how to best use black PE foam 40 mm (800 × 600 mm) in your logistics.