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PE foam protective profile "U 80-100" 1m
PE foam protective profile "U 80-100" 1m
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PE foam protective profile "U 80-100" 1m
PE foam protective profile "U 80-100" 1m
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PE foam protective profile "U 80-100" 1m

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POU-80-100
64.05 € tax incl.
53.55 € tax excl.
1.82 € gross/pcs.
1.53 € net/pcs.

The minimum purchase order quantity for the product is 35.

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Quantity Price tax incl./tax excl.
> 1 szt. 1.82 € 1.53 €
> 70 szt. 1.73 € 1.45 €
> 105 szt. 1.67 € 1.41 €
Colour
Blue
Material
Polyethylene (PE)
Length (mm)
1000.00
EAN
5905489976202

PE foam "U 80-100" protective profile 1 m - Extremely wide shield for stone blocks, Jumbo XXL glass, and industrial panels 🛡️

"U 80-100" is the record wide foam profile by Boxmarket. It safely covers the edges of elements with a thickness of 80 - 100 mm: 90 mm granite countertops, massive stair steps, Jumbo quartz sinter plates, 100 mm facade panes, and powerful composite panels for wagons and elevators. Despite its huge throat, a 1,000 mm section weighs only ≈ 35 g, so it does not wind up freight costs. Closed-cell PE foam acts like a network of micro air cushions, absorbs shocks, and eliminates edge chipping. The characteristic blue color facilitates quality control from production to assembly on site.


What is a PE foam protective profile?

"U" shaped profile is created through the continuous extrusion of foamed polyethylene (EPE/LDPE). The widest "U 80-100" throat automatically encompasses edges of 80 – 100 mm and provides three key functions:

  1. Cushioning: millions of closed cells disperse impact energy, protecting stone, glass, and composites from chipping.
  2. Separation: the resilient spacer maintains an equal gap between panels, eliminating friction scratches.
  3. Auto-grip: extremely wide arms embrace the edge without tape - the installation lasts <1 s.

Material – foamed polyethylene LDPE/EPE

  • Density 30 kg/m³: high elasticity, resistance to crushing up to 60% - no crumbling at -40 °C.
  • Hydrophobic: closed-cell structure without micropores - does not absorb water, does not mold, and does not gain weight.
  • Chemical inertness: LDPE does not react with paints, oils, or metals; does not discolor surfaces.
  • Ecology: free from CFC/HCFC, 100% recyclable in the LDPE #4 stream.

🛡️ Profile properties – cushioning & auto-grip

  • 🤲 "Click & slide" assembly: the profile instantly clamps onto the edge of 80 – 100 mm.
  • 🌡️ Range from -40 °C ... +90 °C: it doesn't crumble or soften.
  • 🔄 > 10 re-use cycles: 50% compression tests without permanent deformation.
  • 🛠️ On-site cutting: a utility knife or foam guillotine are enough to get any length.

🚚 Applications in packaging and logistics

  • 90 mm granite blocks: edge protection during crane lifting.
  • 100 mm facade glass: damping micro vibrations in the transport of glass modules.
  • Composite wagon / window plates: panel spacing, powder coating protection.
  • XXL stone stairs: safe distance in A-frame racks.
  • 80 mm fire door wings: the profile protects frames and veneers from bumps.

🏭 Industries using the U 80-100 mm profile

  • Stonemasonry 🪨 – countertops and steps > 80 mm.
  • Façade construction 🏗️ – structural glass modules.
  • Luxury furniture 🛋️ – bars and tables with massive edges.
  • Aerospace & rail ✈️🚆 – thick composite panels.
  • Heavy-duty logistics 📦 – shipping of XXL "flat-pack" sheets.

⚖️ Solid cardboard vs PE Foam – key differences

The table below compares LDPE foam profiles and solid cardboard corners:

Aspect Foam profile (LDPE) Cardboard corner
Material / production Foamed LDPE, continuous extrusion; petrochemical raw material. Layered KRAFT paper, "V" profile; renewable raw material.
Protective properties Soft cushioning, dampens vibrations; no structural load capacity. Rigid arm, transfers pressure; less cushioning.
Weight / volume ≈ 35 g/pc.; arms ≈ 24 mm → larger package dimensions. ≈ 210 g/pc.; 3 mm wall → minimal volume increase.
Resistance to moisture / chemicals Hydrophobic, chemically neutral. Hygroscopic; PE coating – waterproof.
Recycling / ecology Recycling LDPE #4; no biodegradation. Biodegradation or waste paper; low carbon footprint.
Palletization / stacking Does not carry weight – only cushioning. Carries loads; allows stacking.

Looking for cardboard corners? Check out our full offer ➜


💰 Logistic and economic benefits

  • 💸 Price < 3.80 PLN/pc. per pallet (30 pcs./carton) – cost is recovered after one avoided complaint of a stone slab.
  • ⚖️ Margin weight: < 0.06% of the weight of a 60 kg stone block.
  • ⏱️ Shortened packing time −30% vs wrapping in foil and cardboard.
  • 🔄 > 10 re-use cycles in a closed return circuit.
  • 📉 Complaints −35% (facade manufacturers' data, 2025).

⚙️ Technical specification

  • Model / Name: U Profile 80-100 mm, length 1 000 mm
  • Material: foamed polyethylene (EPE LDPE)
  • Edge thickness range: 80 – 100 mm
  • Segment length: 1 000 mm
  • Foam density: 30 kg/m³
  • Color: blue
  • Weight: ≈ 35 g/pc.
  • Product code: POU-80-100 / EAN 5905489976202

🛠️ Custom product configurators – match the filling to your process

Fill the "U 80-100" profiles with PE foam sheets and cardboard dividers, creating a complete protection system:

🔹 Custom PE foam sheets

The creator foam sheets - enter dimensions (10 - 50 mm) and color to immediately know the price.

🔸 Custom cardboard dividers

The creator cardboard dividers allows you to determine the format, number of layers and grammage.

🚀 How to build a coherent system?

  1. Reinforce the edges with U 80-100 profiles.
  2. Separate layers with PE foam sheets.
  3. Distribute pressure with cardboard dividers.
  4. Order everything in one basket - configurators will give the price and we will synchronize the production.

💡 Why is it worth it?

  • Instant price - immediate online valuation.
  • 🎯 Zero material loss - each component is custom.
  • 📉 Less logistics damage thanks to the tailored system.
  • 🛒 One invoice - profiles, sheets and dividers together.
  • 🚚 Shortened lead time - parallel production of all elements.

📞 Wholesale orders and advice

Packing massive stone slabs, Jumbo glass or panels up to 100 mm thick? Contact the Boxmarket team - we will prepare an offer for U 80-100 profiles and adjust PE sheets and cardboard dividers so that your supply chain is fast, safe and economical.

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