White welded corner made of PE foam 60x60x27

Welded PE foam corner 60 x 60 x 27 mm - Compact shield for corners and edges 📦🛡️

Foam corner 60 x 60 x 27 mm is a ready-to-use protection supplied in the form of a rigid "L". Ultrasonic welding permanently connects the wings at a 90° angle, creating a flexible micro air cushion that absorbs shocks and pressure during transport. The white PE foam (≈ 6 g/pc) does not raise vol-weight rates, and the light color supports quality control on the packing line.

🧩 What is PE foam?

Foamed polyethylene (EPE / PE-LD) is a material with a structure of millions of closed cells filled with air. At ultra-low density (~ 30 kg/m³), it combines lightness with resilience, creating a natural shock absorber for sensitive edges.

🧪 Properties of PE foam – damping & elasticity

• 💥 Shock absorption: cellular structure disperses energy, protecting glass, ceramics, and laminates from chipping.
• 🔄 Shape memory: ≥ 10 cycles of 50% compression without permanent deformation.
• 🪶 Ultra-lightness: ≈ 6 g/pc. – does not increase shipping costs.

💧 Moisture resistance and chemical neutrality

• 💧 Hydrophobicity: closed cells do not absorb water - the corner does not swell in sea containers or refrigerators.
• ⚗️ Non-toxicity: PE does not react with paints or metals; it does not discolor surfaces.
• 🌡️ Wide temperature range: −40 °C ... +90 °C - the foam does not crumble in frost and does not soften in a hot warehouse.

🏭 Industries using the 60 mm corner

• Consumer electronics 📱 – smart speakers, small monitors, routers.
• Compact furniture 🪑 – shelves, cabinet fronts, RG elements.
• 3D printing & CNC 🛠️ – prototype prints, milled panels.
• Premium cosmetics 💄 – glass bottles, giftbox sets.
• E-commerce for parcel lockers 📦 – S/M shipments.
• Fulfilment & returns 🔄 – corner protection in multiple circulation.

🚚 Logistic and economic benefits

• ⏱️ Instant installation: ready-made 90° shape - no assembly, ~ 12% faster packing vs. folded corners.
• 📦 Low stack-height: only 27 mm in height - more pieces in the collective box.
• 🔄 Multiple uses: foam does not crack, so one corner can protect several delivery cycles.
• 💸 ROI after 1 complaint: avoided damage to the product corner pays off the cost of hundreds of corners.

♻️ Recycling and reuse

Material free from freons (CFC/HCFC) and 100% recyclable in the LDPE #4 stream. Used corners can be ground into regranulate or reused in closed logistic loops.

📊 Welded corner 60 mm vs. "L" foam profile

If you are looking for PE foam protective profiles, check out our full offer ➜

🛠️ Custom product configurators – match the padding to your process

Aside from the 60 mm corners, you can order flap boxes, PE foam sheets and cardboard inserts in just a few clicks. All creators return an instant price and combine into one basket.

🔹 Custom flap boxes

In the flap boxes creator, you enter the length, width and height of the box, choose the wave and grammage.

• 📦 Filler reduction: a box tailored to the product + corners = minimal clearance.
• 💸 Lower shipping cost: no "air" in the package lowers the courier tariff.

🔹 PE foam sheets to size

The foam_sheet creator allows you to enter the length, width and thickness (10 – 50 mm) and choose the color.

• 🛡️ Cushioning inserts between layers of stacked goods.
• 📐 Spacers in collective cartons.
• ✂️ Trimmed formats for unusual shapes.

🔸 Cardboard inserts to size

The cardboard_inserts creator allows you to choose the format, number of layers and grammage.

• 📦 Layer stabilizers in bottle or can packs.
• 🧩 Cardboard separators when stacking pallets.
• ♻️ 100 % paper – easy recycling in waste paper.

🚀 How to combine elements into a coherent system?

1. Reinforce corners with PE corners.
2. Separate layers with PE foam sheets.
3. Stabilize tiers with cardboard inserts.
4. Order everything – one basket, one invoice, synchronized production.

💡 Why is it worth it?

• ⚡ Instant price – full online quote without waiting for an offer.
• 🎯 Zero material loss – each element to the exact size.
• 📉 Fewer logistics damages thanks to the layer system.
• 🛒 One invoice – corners, boxes, sheets, inserts in one order.
• 🚚 Shortened lead time – parallel production of all components.

⚙️ Technical Specification

• Model: Welded PE 60 × 60 × 27 mm corner
• Material: foamed polyethylene (PE-LD)
• Color: white
• Foam density: ≈ 30 kg/m³
• Weight: ≈ 0.006 kg/pc.
• Delivery form: ready "L" shape, 90° ultrasonic welding
• Internal dimensions: 60 × 60 × 27 mm
• Bulk packaging: 2,400 pcs./carton (layered arrangement)
• EAN Code: 5905489973751
• Recycling: LDPE #4 - 100% recyclable

📞 Wholesale orders and advice

Are you working with delicate panels or shipping small goods in large volumes? Contact the Boxmarket team - we will prepare a comprehensive offer for foam corners, boxes and PE sheets, so that your packing line works faster and customers receive goods flawlessly.