Angle bracket made of solid cardboard profile V 35x35x3mm length 1100mm

Cardboard Angle 35×35×3 mm, length 1100 mm - Full-size protective column 📦

Three millimeters of solid cardboard on each side of the profile create a durable barrier protecting high pallet loads from crushing, friction and cutting of the film. The 35 × 35 mm arms distribute the pressure of the tapes and the weight of the stacked pallets over a wide edge surface, minimizing the risk of point damage. The extra length of 1100 mm covers almost the entire height of a standard EUR pallet (1200 mm), so the column of boxes maintains rigidity from the floor to the top layer. One piece weighs only ≈ 0.150 kg, and the natural brown (KRAFT paper) emphasizes the eco-friendly nature of the packaging.

The angle acts like a "load-bearing column" when packing 85ʺ televisions, side-by-side refrigerators, vertically packed furniture, boxes with bicycles or large-size e-commerce shipments. The lightweight construction reduces transportation costs and allows for a reduction in the thickness of the stretch film, which translates into a smaller carbon footprint of the shipment.

What is a solid cardboard angle?

Cardboard angle is a protective profile in the shape of the letter "L", covering two planes of the package and the corner. The 3 × 35 × 35 mm version combines a small arm width with the full height of the pallet, creating a lightweight yet durable frame. Multi-layer solid cardboard disperses compressive forces during PET/steel banding, forklift transport, and stacking. A length of 1100 mm protects the entire side of tall cardboard boxes or columns of granulate bags.

The assembly takes a few seconds: set four profiles at the corners of the pallet before wrapping it with stretch film. After unloading, the angles can be removed, folded into a stack and reused or recycled.

Material - solid cardboard (KRAFT)

The profile is made from layers of high-density KRAFT solid cardboard. Laminating sheets at a 90° angle creates a stiff beam resistant to compression and bending, and at the same time lightweight and 100% biodegradable.

• Composition: 100% cellulose fibers - no plastic, halogens, or toxic additives.
• Layered structure: 9-11 chemically pressed paper sheets to a thickness of 3 mm.
• Crush resistance: withstands the pressure of strapping tapes and the weight of subsequent pallets without deformation.
• Neutrality: odorless, chemically neutral - safe in indirect contact with food.
• Finishing options: PE hydrophobic coating, chamfered edges, non-standard lengths.

🛡️ Properties of the angle - protection & rigidity

• 🛡️ Full 360° protection: 35mm arms protect the corners of the entire height of the pallet.
• 📏 Pressure distribution: eliminates point cardboard crushes during strap tensioning.
• 🏗️ Vertical stabilization 1100 mm: rigid column prevents high loads from wobbling.
• 🔄 Reusability: profile retains its shape in many rotation cycles.
• ⚖️ Lightweight, yet durable: only 0.150 kg with full corner pallet protection.

Resistance to external factors

• 💧 Humidity: paper absorbs water; PE coating limits absorption to < 1 %.
• 🧪 Chemicals: neutral to most goods; PE coating protects against oils and greases.
• 🌡️ Temperature: stable from −25 °C to +75 °C – does not crumble in frost, does not soften in heat.
• 🔥 Flammability: class B2 – non-dripping, self-extinguishing after flame is removed.
• ⚡ ESD safe: no electrostatic charges – safe with metal straps.

🚚 Applications in transport and logistics

• Large RTV & Household appliances – SBC refrigerators, 75-85ʺ televisions.
• Vertically packed furniture – wardrobes, shelves, sliding doors.
• Bags of granulate, pellet, feed – a full column protected against film breaking.
• Shrink packs of beverages on 800 mm half-pallets – protection at PET straps.
• 110 cm plates and strips – edge protection against chipping.

🏭 Industries using 35 mm × 1100 mm corner guards

• Consumer electronics & premium appliances 📺🧊 – manufacturers and distribution centers of 75–85ʺ televisions, side-by-side refrigerators, and drawer freezers use corner guards to protect tall boxes from crushing when stacking and tightening PET straps.
• Panel furniture & DIY retail 🛋️🛠️ – packing lines for wardrobes, shelves, and door panels put boxes "standing up"; the 1100 mm profile stiffens the edges along the entire height, preventing the thin cardboard from collapsing under the weight of the return pallet.
• Fuel materials & agro-granulates 🔥🌾 – producers of wood pellets, fertilizers, and feeds arrange bags in 1.2 m columns; long corner guards distribute the force of stretch film, preventing bag breakage and spillage of the load.
• Contract logistics 3PL / XXL fulfillment 🚚💼 – operators of distribution centers consolidate diverse loads on mixed pallets; 35 × 1100 mm profiles allow for strapping collective boxes of different heights without the risk of crushing them.
• Retail – POS pallet display exhibitions 🏬🎨 – merchandising agencies use corner guards to reinforce display pallets with beverages, cosmetics, and seasonal decorations, so that the structures withstand transport and a week-long display in the store.
• Wood & construction industry 🪵🏗️ – sawmills and OSB/MDF plate wholesalers use profiles to protect the edges of cut semi-finished products (the 1100 mm length fits popular 1100 × 600 mm modules), facilitating the safe securing of steel straps.

💰 Logistic and economic benefits

• 💸 Low unit CAPEX: several times cheaper than plastic or steel corner.
• ⚖️ Weight ↓, freight ↓: 0.150 kg does not increase transport costs.
• 📐 Nesting storage: 1000 profiles is only 0.4 m³.
• ⏱️ Packing cycle time +15 %: no need for cutting foam and side tape.
• 🔄 Re-use 8-10×: in a closed loop of returnable pallets.
• 📉 Complaints -70 % (implementation data in RTV 2024).

⚙️ Cardboard corner production process

The BÖWE RollCorner line combines three KRAFT paper tapes with PVA-D3 glue, wraps the "V" profile, presses 4 t/m, dries at 80 °C and stabilizes for 12 h. Laser guillotine cuts exactly 1100 mm. Each batch undergoes an ECT, humidity and 3D corner scan ±0.4° test.

🏆 Advantages of cardboard corners in bulk packaging

• 🛡️ Protection 4 × 1100 mm – no "blind spots".
• 📦 Stable pallet in high-bay rack.
• 🏗️ Stacking 1 + 1 – the upper pallet does not crush the lower one.
• ⏱️ Faster packing – ~15 s per load.
• 💰 ROI < 1 cycle – cost return when avoiding one complaint.
• 🌱 Zero waste – full waste paper recycling.

♻️ Recycling and ecology

The corner piece goes to the PAP 20 fraction. Fibres and thermal energy from the glue are recovered in the paper mill. If the profile is not suitable for recycling (e.g. soaked with cement), it degrades in < 12 months. Or it can be burned in a energy recovery facility – it emits only CO₂ and H₂O.

⚖️ Solid cardboard vs PE foam – key differences

The table compares a rigid cardboard corner (structure) and a LDPE foam profile (damping):

If you are looking for protective foam profiles, check out our full offer ➜

⚙️ Technical specification

• Model/Name: Solid cardboard corner 35 × 35 × 3 mm
• Material: layered solid cardboard (KRAFT paper)
• Wall thickness: 3 mm
• Arm width: 35 mm × 35 mm
• Length: 1100 mm
• Weight: ≈ 0.150 kg/unit
• Color: brown

🛠️ Custom product configurators - choose filling for your process

In addition to ready-made corner brackets, order PE foam sheets and cardboard dividers, creating a multi-layer protection system:

🔹 Custom PE foam sheets

In the creator foam sheets , enter the length, width and thickness (10-50 mm), choose the color (white/black) - online price in a second. Sheets are used as:

• 🛡️ cushioning dividers between layers of goods,
• 📐 spacers inside collective cartons,
• ✂️ inserts cut to unusual shapes.

🔸 Custom cardboard dividers

The creator cardboard dividers allows you to choose the format, number of layers and weight. Application:

• 📦 layer stabilizers in beverage packs or cartons,
• 🧩 box separators when stacking pallets,
• ♻️ eco-friendly fillings - 100% paper, full recycling.

🚀 How to combine the elements into a coherent system?

1. Strengthen the corners of the pallet with 35 × 35 × 3 / 1100 mm corner brackets.
2. Separate layers with PE foam sheets.
3. Add dividers under the packs or cartons.
4. Order everything in one basket - the configurators will provide the price and delivery date online.

💡 Why is it worth it?

• ⚡ Instant price — immediate, automatic valuation in real time. You see the full cost already at the stage of order configuration, without waiting for a commercial offer or additional emails.
• 🎯 Zero material loss — intelligent cutting algorithms optimize raw material consumption, virtually eliminating waste and lowering the final price of the product.
• 📉 Fewer logistic damages — precise dimension matching and careful packing reduce the risk of damage in transport, saving time and money on complaints.
• 🛒 One invoice — one supplier, one accounting document, one payment. No more scattered costs and juggling payment deadlines.
• 🚚 Shortened lead time — automation of the ordering process and "just-in-time" workflow shorten the execution time even by several dozen percent compared to the traditional approach.

📞 Wholesale orders and advice

Packing high RTV boxes, column bags or furniture in large volumes? Contact us - we will prepare a pallet offer for 35 × 35 × 3 mm corner brackets with a length of 1100 mm (or other dimensions) and we will match PE foam sheets and cardboard dividers so that your logistics is fast, safe and economical.