White corner made of PE foam 115x115x115

Foldable PE foam corner 115 × 115 × 115 mm - Flexible shield for the most vulnerable edges and corners 🛡️

115 × 115 × 115 mm foam corner is an innovative protection that we deliver flat. Thanks to prior cuts and a latch, it folds in 3 movements, creating a rigid shock-absorbing shield. White PE foam (≈ 26 g/pc.) does not increase the weight of the shipment, and its color facilitates quality control on the packing line.

🧩 What is PE foam?

Foamed polyethylene (EPE / PE-LD) is a material with a structure of millions of closed cells filled with air. Thanks to an exceptionally low density ≈ 23 kg/m³, it combines ultra-lightness with high elasticity, creating a micro air cushion ideal for protecting sensitive edges and corners.

🧪 Properties of PE foam – shock absorption & flexibility

• 💥 Shock absorption: the cellular structure disperses shock energy, preventing chipping and cracking of corners.
• 🔄 Shape memory: after compression, the foam immediately returns to its original dimensions – ≥ 10 cycles of 50% compression without permanent deformation.
• 🪶 Ultra-lightness: ≈ 26 g/piece at a density of 23 kg/m³ does not increase "volumetric weight" tariffs.

💧 Moisture resistance and chemical neutrality

• 💧 Hydrophobicity: closed cells do not absorb water – the corner does not swell in sea containers or refrigerators.
• ⚗️ Non-toxicity: PE does not react with varnishes, resins or metals; it does not discolor surfaces.
• 🌡️ Wide temperature range: −40 °C … +90 °C – the foam does not crumble in the cold and does not soften in a hot warehouse.

🏭 Industries using the 115 mm corner

• Premium Furniture 🛋️ – countertops, high-gloss fronts, glass tables.
• Consumer Electronics 📺 – OLED TVs, monitors, soundbars.
• Glass Industry 🪟 – glass panes, mirrors, shower cabins.
• Automotive 🚗 – side windows, panoramic roofs, body parts.
• E-commerce XXL 📦 – oversize shipments, furniture dropshipping.
• 3PL Logistics 🚚 – fulfilment, returns and cross-docking.

🚚 Logistic and economic benefits

• 📦 Flat delivery: up to 4 × more pieces on a pallet vs. ready-made “L” profile – lower transport and storage cost.
• ⏱️ Quick assembly: snap-on eliminates tapes/glues – saves approx. 18% of person-minutes at the packing station.
• 🔄 Multiple uses: one corner can protect the goods in multiple logistic cycles, reducing the unit cost to pennies.
• 💸 ROI after 1 complaint: avoided damage to the corner of glass or furniture covers the cost of several hundred corners.

♻️ Recycling and re-usage

The material is free from freons (CFC/HCFC) and 100% recyclable in the LDPE #4 stream. Returned corners can be reused or passed on for regranulation, reducing the carbon footprint of operations.

📊 Folded corner 115 mm vs. foam “L” profile

If you are looking for PE foam protective profiles, check out our full offer ➜

🛠️ Custom product configurators - match the filling to your process

In addition to 115 mm corners, you can order flap boxes, PE foam sheets and cardboard dividers in a few clicks. All creators return an instant price and combine into one basket.

🔹 Custom flap boxes

In the flap boxes creator, you enter the length, width and height of the box, choose the wave and grammage.

• 📦 Reducer fillers: carton matched to the product + corners = minimal slack.
• 💸 Lower shipping cost: no “air” in the package lowers the courier tariff.

🔹 Custom PE foam sheets

The foam sheet creator allows you to enter the length, width and thickness (10 – 50 mm) and choose the color.

• 🛡️ Shock-absorbing dividers between layers of stacked goods.
• 📐 Spacers in collective cartons.
• ✂️ Formats cut to unusual shapes.

🔸 Custom cardboard dividers

The cardboard_dividers creator allows you to choose the format, number of layers and grammage.

• 📦 Layer stabilizers in packs of bottles or cans.
• 🧩 Cardboard separators when stacking pallets.
• ♻️ 100% paper - easy recycling in waste paper.

🚀 How to combine elements into a coherent system?

1. Reinforce corners with PE corners.
2. Separate layers with PE foam sheets.
3. Stabilize tiers with cardboard dividers.
4. Order everything - one basket, one invoice, synchronized production.

💡 Why is it worth it?

• ⚡ Instant price - full online valuation without waiting for an offer.
• 🎯 Zero material loss - each element to exact size.
• 📉 Fewer logistics damage thanks to the layered system.
• 🛒 One invoice - corners, boxes, sheets, dividers in one order.
• 🚚 Shortened lead time - parallel production of all components.

⚙️ Technical specification

• Model: Foldable Corner PE 115 × 115 × 115 mm
• Material: foamed polyethylene (PE-LD)
• Color: white
• Foam density: 23 kg/m³
• Weight: ≈ 0.026 kg/pc.
• Delivery form: flat, with cuts and latch
• Dimensions after folding: 115 × 115 × 115 mm
• Bulk packaging: 1 440 pcs./carton (flattened elements)
• EAN code: 5905489973768
• Recycling: LDPE #4 – 100% recyclable

📞 Wholesale orders and advice

Do you work with delicate panels or panes in large volumes? Contact the Boxmarket team – we will prepare a comprehensive offer for foam corners, boxes and PE sheets, so that your packing line works faster, and customers receive goods without blemish.