GreenLine Paper Filling Material 70 g/m² 38 cm × 360 m (≈ 136.8 m²) - lightweight, eco-friendly "cushion" for every package
GreenLine is a fanfold, single-layer paper filling material (grammage 70 g/m²) in the color of natural kraft paper. A roll with a length of 360 m and a width of 381 mm yields over 136 m² of material, which transforms into elastic 3D "caterpillars" in the FillPak dispenser that fill the free space in the box and fix the goods. The paper is made of 100% post-consumer recycled material, is FSC certified, and fully biodegradable - no plastic, no ROP fees!
📦 What is the GreenLine paper filling material?
This is flat-folded Fanfold paper, which expands after going through the FillPak head, creating voluminous, cushioning bands. Thanks to the perforation every approx. 19 cm, it is easy to tear off - without scissors and adhesive tape.
Why should you choose Fanfold paper?
GreenLine paper in Fanfold form is a modern alternative to traditional rolls. The paper strip is not wound onto a tube, but arranged in an accordion-like manner in layers.
| Advantage of Fanfold form |
Advantages for your company |
| Space-saving storage |
Rectangular packages fit perfectly on the pallet and eliminate empty spaces (air) that are typical for storing round rolls. |
| Ready to work without a stand |
The package stands stable on the packaging table or the floor. You don't have to buy dispensers or brackets so that the paper does not roll around in the warehouse. |
| Faster packing |
Pulling paper from the fold creates significantly less resistance than unwinding a heavy roll, which speeds up the work and less tiring for the packer. |
| Continuity of the process |
The end of a fold can easily be glued to the beginning of the next one to create an endless paper strip. This is crucial for continuous packaging. |
🛠️ Compatible dispensers - the heart of your packaging station
To fully exploit the potential of GreenLine paper filler, you need an ergonomic dispenser that delivers and shapes the paper exactly when you are packing a package. So:
- ⚡ Work faster - The filling is created "on-demand", without unnecessary interruptions.
- 🤲 Relieve your hands - The paper forms automatically and the perforation makes tearing easier.
- 📐 Save space - You mount the dispenser on the worktop, a column, or a packaging trolley.
FillPak M
– manual, mobile and without electricity
- 🔧 Dimensions: 40 × 54 × 67–103 cm - You can adjust the height to the size of the packer.
- ⚙️ The mechanical head forms the 3D "caterpillar" without electricity and noise.
- 🪶 Weight only 5 kg - You can move the device to another location in a few seconds.
- 🖇️ Clamped to the table or on a freestanding tripod - fits into any warehouse layout.
- 👌 Ideal for low and medium volumes (up to approx. 150 packages per day).
activa Paper PA2000
– semi-automatic, for higher performance
- 🚀 Electric motor delivers paper at a speed of up to 1.4 m/s.
- ✂️ Integrated knife cuts the filling to the desired length - precision and order at the workplace.
- 👣 Foot pedal or automatic mode - Your hands are free for folding boxes.
- 📊 +20 % higher productivity with medium and large shipping volumes.
- 🔌 Power supply 230 V, power consumption < 200 W - energy efficient and quiet.
Both dispensers can be mounted directly at the packaging station, on a column on the conveyor belt or on a mobile trolley. The choice depends on the daily number of packages and the available space - we are happy to advise you on the best configuration.
✅ Key benefits in packaging
- 🛡️ 360° Cushioning – Paper strips block the product's movement and protect against shocks.
- ⚡ On-Demand Packaging – The filler material is produced exactly when and in the length you need.
- 🌿 Mono-Material PAP 22 – Throw it in the blue bin along with the cardboard.
- 📈 350 m Continuity – Less frequent replacement, higher workplace performance.
- 🤲 No Power and Noise – In the FillPak M version, you do not need a power supply.
🧪 FillPak Technology – Paper Expansion
- Fanfold Unfolding: The accordion-shaped paper enters the feeder.
- 3D Tunnel Formation: The head gives the paper an elastic "caterpillar" shape.
- Perforation every 19 cm: You tear it off by hand, without blades and adhesive tape.
- Flexible Length: You fill both small and large boxes – no losses.
🍃 Ecological Benefits
- ♻️ 100% FSC Recycled - Paper from post-consumer recycled material.
- 🚯 Zero plastic and microplastic - an alternative to bubble wrap.
- ⚡ Energy efficiency - The manual FillPak M does not consume any electricity.
- 🌍 Lower CO2 footprint - lighter packages, lower freight costs.
📜 What is PCR – Paper from post-consumer recycling?
PCR (Post-Consumer Recycled) refers to a raw material that is derived from waste produced by end consumers - e.g. newspapers, boxes, and flyers that end up in the wastebasket after use. As opposed to PIR (Post-Industrial Recycled), which comes from production waste, PCR completes the paper cycle "from the consumer → recycling → new product".
- 🔄 Real circular economy - The raw material returns to the supply chain and reduces the need for fresh cellulose.
- 🌲 Protection of forests - less pressure on deforestation, paper is made from waste paper.
- 💧 Lower water consumption and energy consumption - Recycling paper consumes up to 60% fewer resources than manufacturing from primary fibers.
- 📉 Reduction of CO₂ emissions - Each kilogram of PCR paper means about 1.5 kg less CO₂ in the atmosphere compared to virgin paper.
- 🗑️ Less waste in landfills - Waste paper from the blue bin becomes a new product instead of ending up in the landfill.
By choosing GreenLine paper filler from PCR fibers, you are supporting the circular economy and actually reducing the ecological footprint of shipping packages.
⚖️ Paper filler vs. Bubble wrap
| Parameter |
GreenLine 70 g |
Film Cushion |
| Material |
FSC Recycled Paper |
LDPE + Air |
| Recycling |
Simple - Paper fraction |
Difficult / Rare |
| Biodegradation |
Weeks–Months |
Hundreds of Years |
| Damping |
3D-Band, continuous |
Point Cushions |
| Noise when Packaging |
Quiet |
Loud Foil Pop |
👉 Need traditional protection with foil? Check out our
Offer on air cushion bags
🏭 Who uses GreenLine?
- 📦 E-Commerce & Fulfillment - universal filling material for varied orders.
- 🔧 Parts for household appliances / consumer electronics and automotive - protects heavier, irregular elements.
- 💄 Cosmetics and Perfumes - no electrostatics, clean unboxing.
- 📱 Electronics - fills empty areas without risk of housing scratches.
- 🍷 Delicacies and Alcohol - Stabilization of bottles and glasses.
🚚 Applications in transport and storage
- 🔄 Filling empty spaces in the box.
- 📑 Interlayer partitions in collective cartons.
- 🔧 Blocking goods in buckets, containers, and gift boxes.
- ⚡ Fast packaging lines - working with foot pedal or manual tearing.
⚙️ Technical Specifications
- Paper weight: 70 g/m²
- Shape: Folding sheet / Fan fold / Box
- Roll dimensions: 381 mm × 360 m
- Nominal surface area: ≈ 136.8 m²
- Roll weight: 9.55 kg
- Perforation: every 19 cm (easy tearing)
- Recycling code: PAP 22
♻️ Recycling and Reuse
- 👉 Blue container - Paper goes into the wastepaper stream.
- 🔄 Multiple use - Bands retain their elasticity over several cycles.
- 📢 Marking on the package: add the symbol
PAP 22 and the slogan "Sort paper".
🚀 Other sizes and customization
Eliminate unnecessary empty space - with our interactive configurators, you can create a box perfectly adjusted to the dimensions of the product; in combination with the Paper filler GreenLine, this guarantees a safe delivery and maximum ecological packaging.
Need a different width or length of the filler material? Check out our Paper rolls 20 cm / 30 cm / 38 cm / 50 cm or contact us - we will be happy to advise you. The configurators are available 24/7 - customize the packaging with just a few clicks!
📞 Bulk orders and advice
Do you want to reduce plastic in packages by up to 100%? Order rolls online or contact us via the PRO form - we prepare a wholesale offer and select an ergonomic FillPak dispenser for your packaging line.