Black foam PUZZLE sheet 612x612x20

🧩 Black Puzzle Sheet PE 612 × 612 × 20 mm - Premium Modular Pool, Warehouse and Logistics Mat

We offer foam puzzle with overhangs to secure the edge of the mat. Each black element connects like a LEGO block, creating large-format surfaces without glue or tape. The weight of a single sheet is only 0.160 kg, so even a several-meter mat can be rolled up and transferred in a few minutes.

🔗 Connection & customization without glue

The jigsaw system is not just a floor - it's a quick way to build a 2D and 3D protective structure:

• 🧩 Self-locking latch – ribbed teeth go deep, so the mat does not slide either on a slippery floor or on a pallet during transport.
• 🏗️ 3D Modules – cross inserts, layer separators, and even shock-absorbing boxes for irregularly shaped items.
• 🔄 Reconfiguration in minutes – unfold, move, fold again without losing properties.
• ✂️ Easy cutting – clean cut with an upholstery knife; without crumbling and dust.
• 🚫 Zero glue traces – the foam does not dirty the goods or the substrate, which every high-storage warehouse will appreciate.

🛠️ Warehouse & logistic applications

Thanks to the puzzle connections, the sheets create an independent, "floating" protective platform. Just a few clicks to assemble:

• 📦 Pallet interlayers – they stabilize boxes layer by layer, preventing dents and delamination of the load.
• 🚚 Anti-vibration mat in the container – it dampens vibrations in sea and road transport, protecting glass, electronics, household appliances.
• ♻️ Reusable inserts – they rotate between distribution centers up to 10 times, reducing the unit cost.
• 🔩 Rack protectors – temporary "bands" on shelves for small items or a bumper under steel racks.
• 🛁 Fill-in – filling empty spaces in mega boxes, wooden crates and flight cases.
• 🚪 Flexible partitions – light walls protecting critical production areas from forklift impacts.

🧬 What is PE foam?

Polyethylene foam (LDPE) is created in an extrusion process with a foaming gas, creating a closed cell structure, which combines lightness with strength.

• 🔬 Closed cell structure – 100% waterproof, does not absorb odors.
• 🛡️ Dust-free & antistatic – ideal for clean rooms and for packing electronics.
• 🌡️ −40 °C…+90 °C – resilient in the cold and heat.
• 🧪 Chemical neutrality – resistant to chlorine, engine oils, most detergents.
• 🪶 Density ≈ 23 kg/m³ – 20 mm foam absorbs better than 30 mm EPS.
• ♻️ LDPE 4 recycling – 100% suitable for reprocessing.

🛡️ Cushioning & work comfort

A thickness of 20 mm is the ideal compromise between protection and mobility:

• 🚀 Shock absorption ≈ 90% (ASTM D1596) – no bruises or dents.
• 🦶 Ergonomic floor – standing workers at the pick-station will feel less fatigue.
• 🔇 Noise reduction – quieter cardboard drops, less machine vibration.
• ⏩ Shape memory – elasticity maintained even after thousands of cycles.

💧 Moisture resistance & external conditions

The foam does not soak, swell or mold. Closed cells block water, and a UV stabilizer protects the surface from crumbling and fading – the deep black color remains intense for many seasons.

🏊 Underlay for a garden pool – insulation you can feel

Reliable protection of the bottom and comfort for the feet. The puzzle pieces combine into a square plate, which creates an even, stable base for a round tank. The black foam additionally accelerates water heating in sunny weather. A thickness of 20 mm reduces heat loss by up to 30% compared to bare ground.

📏 How many sheets do you need under the pool?

The square mat provides full coverage of the pool diameter with a small safety margin. If necessary, the puzzle pieces can be cut with a knife to fit them into irregular spaces or deck corners.

🏭 Industries & companies that will love PE puzzle foam

• 📦 E-commerce & Fulfillment – quick, clean layering on pallets with electronics or cosmetics.
• 🚗 Automotive & OEM – shock-absorbing separators for painted spoilers and delicate cabin elements.
• 🩺 Medical equipment – inserts for operating lamps, analyzers, optical glass.
• 🍽️ HoReCa & porcelain – reusable interlayers between banquet plates and decorative glass.
• 🎧 Event & audio – flight-cases, 24ʺ subwoofers, 4K LED screens.
• 🛋️ Premium furniture – protection of high-gloss fronts and mirrors during transport.
• 🔋 Battery industry – vibration damping, separation of Li-ion cells during tests and trial shipments.

⚙️ Technical specifications

• 📏 Format: 612 mm × 612 mm
• 📐 Thickness: 20 mm
• 🪶 Density: ≈ 23 kg/m³
• 🎨 Color: black, matte
• 🔬 Material: foamed LDPE
• ⚖️ Weight: 0.160 kg per piece
• 🔢 EAN: 5905489973119

♻️ Recycling & circular economy

LDPE foam has recycling code 4 - after grinding, it goes back into circulation. Multiple rotation cycles (10+ times) mean a lower carbon footprint and real savings on complaints and transportation losses.

📦 Custom boxes and packaging personalization

Eliminate unnecessary empty space - configure a cardboard box perfectly matched to the dimensions of an 800 × 600 mm sheet; paired with black PE foam, you will get maximum damping and elegance.

• Custom cardboard boxes - design to the millimeter.
• Printed boxes - distinguish your brand with a logo and graphics.

Other thicknesses are also available: 10 / 20 / 30 / 40 / 50 mm. Contact us, we will help choose the best variant!

🎛️ PE foam sheet creator to measure - adjust protection in 60 seconds

Use the %%%p:1021:interactive creator%% – enter the dimensions, choose the thickness 10–50 mm and color (black / white); you will see the price immediately.

🛠️ How does it work?

1. Specify the length and width in millimeters.
2. Select the thickness 10 / 20 / 30 / 40 / 50 mm.
3. Indicate the color – black or white.
4. Check the online price.
5. Order from 10 pieces.
6. Execution within up to 5 business days.

🚀 Why is it worth it?

• ⚡ Instant price – no waiting for an offer.
• 🔄 Zero material loss – you order the exact dimension.
• 📉 Cost saving in logistics.
• 🪶 Light, yet durable.
• ♻️ 100% recyclable.

📞 Bulk orders and advice

Packing on a large scale? Contact us – we will prepare a wholesale offer and help optimize the use of black PE foam 800 × 600 × 10 mm in your logistics.