What are folding boxes and what are their uses?

What are folding boxes and what are their uses?

What are tailor-made boxes and what are their uses?

A package that perfectly fits its contents, protects against damage, and at the same time looks aesthetic - this is how we could summarize the definition of tailor-made boxes. Thanks to their versatility and construction, they become an indispensable solution for both companies and individuals. What else can we say about them?

Key points

  • Fancy boxes create a stable structure when folded, ideal for storing and transporting products.
  • Depending on the industry, fancy boxes can be made from various materials, such as solid cardboard, corrugated or kraft paper. There is a possibility to customize their appearance through prints, windows or lamination.
  • Fancy boxes are widely used in many industries, but thanks to their functionality and aesthetics, they are often used for packaging luxury products and gifts.

Cardboard that keeps its "shape" - characteristics and advantages

A fancy box is not just a regular package, but a thought-out product that combines functionality with aesthetics. Its name fully reflects one of the most important features - maintaining shape (or "fashion"), even during transport or storage. Thanks to this, it perfectly fulfills its task, protecting the contents from damage, while presenting itself professionally and neatly. But this is not the only advantage of fancy boxes.

A fancy box is a cardboard package with a precisely cut shape, which when folded creates a stable structure, ready to use without the need for gluing. This allows for quick and easy assembly without the use of additional security. Thanks to this, it is used in many industries and transport.

What are fancy boxes made of?

Folding boxes are made from different types of cardboard - most often solid and corrugated - and the choice of a specific type depends on their intended use, the weight of the packed product and the expected aesthetics.

However, it is worth emphasizing that solid cardboard has a smoother and stiffer surface, which is why boxes made from it are considered more "representative", finding application in e-commerce or presentation of luxury goods, rather than typically as a shipping package.

In the case of using corrugated cardboard, which consists of several layers, the fashion box is perfect as transport protection. Of course, each of the options can be additionally refined - by applying a clear foil, varnishing or laminating, which will give an individual character and purpose to folding boxes.

Below we present a table that details the division of corrugated cardboard, taking into account its characteristics:

Type of wave Wave height Grammage (example) Characteristics
Wave A 4.5 - 5.0 mm 120 - 150 g/m² Very good damping and stiffness, ideal for impact protection.
Wave B 2.5 - 3.0 mm 100 - 130 g/m² Better crush resistance, suitable for lower height packaging.
Wave C 3.5 - 4.0 mm 110 - 140 g/m² Universal wave, combines the advantages of waves A and B, often used in transport packaging.
Wave E 1.1 - 1.8 mm 80 - 100 g/m² Very thin wave, used for low weight packaging and product boxes.
Wave F 0.6 - 1.0 mm 60 - 90 g/m² The thinnest wave, used for luxury and retail packaging, offering precise prints.

It is worth mentioning that besides solid and corrugated cardboard, folding boxes can also be made from other materials, such as:

  • Kraft cardboard - used for the production of eco-friendly packaging while maintaining a durable structure. Kraft paper boxes have a natural look and are more environmentally friendly.
  • Plastic (PET, PVC, polypropylene) - lightweight plastic still finds use in the cosmetics, food and electronics industries. It is not eco-friendly, but it can facilitate the presentation of the contents, which still remains a priority for many companies and brands.

Types of folding boxes

Of course, folding boxes must meet not only regulatory requirements, but also customer expectations. Therefore, we can distinguish many variations of folding boxes, which take into account not only their size or manufacturing material, but also construction. Here are some of them:

  • Traditional fashion cardboard - most commonly encountered, intended for standard applications such as storage, transport or product packaging. Their simple construction allows for quick assembly and disassembly, without the risk of damage or tearing.
  • Fashion cardboard with a window - equipped with a transparent window, usually made of plastic film, allow for the display of the package contents. They are often used for packaging chocolates, gifts and cosmetics.
  • Fashion cardboard with adhesive strip and tear-off - this is a box that folds and closes easily, without the need for glue. The bottom of the box is solid, made from one piece of cardboard, which makes it durable. Thanks to the adhesive strip, the box closes quickly and stably, and the tear-off allows for easy opening, making the use of the packaging convenient and practical.

A fashion package is considered one of the basic elements of marketing. Studies show that about 70% of consumers make a purchase decision based on the appearance of the packaging, and the aesthetics of the fashion box and its particular construction can significantly affect the perceived value of the product, especially in industries such as beauty and fashion.

Use of fashion cartons in various industries

What industries most often use die-cut boxes?

Due to a wide range of possibilities - from matching the shape and size, to specifying the type of finish, personalization and reinforcement - the die-cut packaging is an ideal protective, transport and presentation element.

  1. Cosmetic industry – Die-cut boxes used for packing cosmetics, perfumes or gift sets are designed with elegant look and functionality in mind. Thanks to the variety of materials and finishes, such as embossing, foils, windows or coated surfaces, they can further emphasize the luxury of the goods.
  2. Pharmaceutical industry – Packaging must meet certain product protection standards in order to maintain its effectiveness and safety. Die-cut boxes, combined with appropriate inserts, provide adequate protection against mechanical damage and external factors, such as moisture or light.
  3. Gift industry – In the gift industry, the die-cut box is used to create elegant gift packaging. They are a perfect way to package gifts for special occasions (eg holidays, birthdays, anniversaries).
  4. Electronics industry – Die-cut packaging provides adequate protection against shocks and damage to delicate components and electronic devices. Die-cut boxes with reinforcements are often used.
  5. Clothing industry – In the clothing industry, the die-cut box is used for packing clothes, footwear and accessories. Thanks to various types of die-cut boxes, such as boxes with a lid, window or foldable, it is possible to present products in an aesthetic way.
  6. Food industry – Die-cut boxes play a key role in packing food products. Their protective properties make them an excellent material for the production of food packaging, especially in the case of products requiring appropriate hygienic standards. Products are not only properly protected against damage, but also look attractive on store shelves.

Summary

The die-cut box is a practical packaging that protects the content and looks good. It is easy to fold and can be used in various industries, such as food, cosmetics, pharmaceutical or clothing. Made from various types of cardboard (solid, corrugated, kraft paper), die-cut boxes combine the function of protecting products with aesthetics, proving themselves both in transport and presentation of goods.

FAQs, or most frequently asked questions

  1. What is a die-cut box?
    A die-cut box is a cardboard package with a precisely cut shape, which forms a stable structure when assembled. It is easy to use, does not require gluing and provides protection for its contents, while also looking aesthetically pleasing.
  2. What materials are die-cut boxes made of?
    Die-cut boxes are primarily made from solid cardboard, corrugated cardboard, eco-friendly materials, kraft paper or plastic. The choice of material depends on the intended use of the package, the weight of the product and aesthetic requirements.
  3. In which industries are die-cut boxes used?
    Die-cut boxes are used in many industries, such as food, cosmetics, pharmaceuticals, electronics, clothing and gift. Due to their functionality and aesthetics, they are perfect for transportation, protection and presentation of products.
  4. Are die-cut boxes suitable for printing?
    Yes, die-cut boxes can be used for printing. Solid and corrugated cardboard, especially in coated versions, are ideal for graphic applications, which allows for high-quality advertising and branding prints.
Kamil Karasiński
Author of the article
CEO

Kamil is more of a football coach than a "classic" president – he believes in teamwork and the effectiveness of processes rather than conducting an orchestra. He ensures that chaos turns into success and, like a seasoned alchemist, can create SOMETHING out of nothing, turning ideas into tangible achievements. Thanks to his approach, BoxMarket is developing dynamically yet in a controlled manner.



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