RecyCold Climaliner 80x35cm thermal insulation paper filler

Recycold Climaliner 80 × 35 cm Thermo-insulating Filler – Eco-Shield Against Heat (Paper Honeycomb)

Recycold Climaliner 80 × 35 cm is an ultra-light, flexible paper thermal insulation mat that, in tandem with RecyCold cooling inserts, maintains a safe temperature of sensitive products for up to 48 hours*. Over 98% paper + honeycomb structure = perfect combination of cushioning and insulation for gastronomy, e-commerce, pharmacy, beauty, and veterinary food.
*the exact cooling time depends on the number of cooling inserts, load mass, and quality of the carton.

🌟 Key Benefits of Climaliner

• 🧊 Strong thermal barrier – in tandem with cooling inserts, maintains 2 °C – 8 °C or −2 °C – −5 °C for up to 48 hours.
• 📏 Minimum thickness, maximum flexibility – the resilient "honeycomb" conforms to the walls of the box, without wasting space.
• ♻️ Almost zero plastic – ≈ 98 % paper, fully recyclable and biodegradable.
• 🚀 Ultralight – 55 % lighter than styrofoam with similar insulation time; lower transport costs.
• 🛡️ 2 in 1 damping – honeycomb structure also protects the product from shocks.

🧊 How does Recycold Climaliner work?

The air trapped in the honeycomb channels creates micro insulation chambers, which slow down the heat exchange. When there are frozen RecyCold inserts nearby, Climaliner reflects the cold back into the package and blocks the influx of warm air from outside. Thanks to its flexibility, the mat can be bent to create a continuous, tight layer of insulation in just a few seconds.

🏭 Industries that most often choose Climaliner

• 🍽️ Gastronomy & catering – fresh dishes and meal-kit sets arrive cool and unmoved.
• 🛒 Grocery e-commerce – cheeses, meats, fish, and chocolates without the risk of melting in the heat.
• 💊 Pharmacy & medicine – vaccines, probiotics, and laboratory samples without critical temperature jumps.
• 💄 Natural cosmetics – shea butters, creams, and soy candles do not spill during transport.
• 🐾 Veterinary food & BARF – fresh meat portions remain safe even in 24-hour courier delivery.

🌡️ What is a cold supply chain?

Cold supply chain is a strictly controlled process where a product – from production, through storage and transport, to delivery – remains continuously within a specified temperature range (e.g., 2 – 8 °C for chilled, ≤ -18 °C for frozen). Each link – packing, storage, transshipment, last mile – must be validated and monitored to avoid harmful jumps.

To make the chain reliable, you need:

• 🔒 Box lined with Climaliner – honeycomb paper mat minimizes heat exchange and dampens shocks.
• ❄️ RecyCold inserts 100 g / 200 g / 400 g / 500 g / 600 g – plant gel gives off cold for up to 48 hours, stabilizing the temperature.
• 📈 Warehouses and vehicles with climate control – necessary for longer stops or routes.
• 📲 Temperature loggers – they immediately detect deviations and provide evidence of compliance.
• ✅ Procedures & trainings – aware employees and precise SOPs limit the open door ramps to a minimum.

⚖️ Comparison of Climaliner with popular thermal insulation materials

📦 How to maintain the cold chain in practice?

Combine a double-layer Climaliner with RecyCold inserts and a solid outer carton. This set:

• 🚚 Ensures a continuous refrigeration chain for up to 48 hours on the last mile.
• 🌿 Minimizes the carbon footprint – lighter packages = lower CO₂ emissions.
• 🔄 Makes recycling easier – the customer throws paper in the blue container, gel in the sink or compost.

🌿 Ecological pluses of Climaliner

• 🌱 Renewable raw material – FSC paper from recycling and controlled crops.
• ♻️ Recycling– the entire insert (after removing any tape) goes into the blue paper container.
• 🔄 No return logistics – no more storing of styrofoam containers.
• 🗑️ Biodegradation in nature – no microplastics, no toxic additives.
• 🚀 Lighter packages = lower transport costs and lower emissions.

💥 HoneyComb Secret – micro air versus heat

• 🔬 Air chambers – ultrafine pockets block convection and heat conduction.
• 🪶 Weight ≈ 120 g/m² – minimum weight, maximum insulation.
• 🛠️ Quick installation – you wrap, fold, done! No special tools needed.
• 🌡️ Stable structure – does not clump under the influence of moisture.

Thanks to its natural composition and intelligent construction, Climaliner combines high insulation efficiency with the philosophy of the circular economy.

🧊 RecyCold cooling inserts – the perfect duo with Climaliner

Without a solid "source of cold" even the best insulation will not be enough. RecyCold offers soft cooling inserts in five weights – 100 g, 200 g, 400 g, 500 g and 600 g – making it easy to match the number and weight of gel packs to the size of the package. Each insert is filled with 100% biodegradable, plant-based gel, enclosed in a paper sachet with an ultra-thin PE barrier that ensures tightness and absorbs condensate.

🌟 Why is it worth to combine RecyCold with Climaliner?

• ❄️ Synergy of cold and insulation – the insert maintains 2 °C – 8 °C even up to 48 h*, and Climaliner slows down heat exchange, extending the actual cooling time.
• 📊 Flexible planning – five sizes (100/200/400/500/600 g) allow to precisely match the "dose" of cold to the weight of the load and the duration of transport.
• ♻️ Eco-friendly package – paper sachet + plant gel + paper Climaliner = package almost without plastic, easy to recycle.
• 🚀 Faster freezing – natural gel freezes about 30% faster than classic HDPE inserts, reducing the time to prepare shipments.
• 🔁 Multiple use – the sachet retains tightness for many cycles; if damaged, the gel can simply be poured into the sink or compost.
• 🧩 Elimination of empty spaces – soft inserts adapt to the shape of the package, stabilizing the product and reducing the need for additional fillers.
• ✅ Safe for food and pharmaceuticals – certificates of indirect contact, no toxins, BPA and SAP.

*The actual time depends on the number of inserts, load weight, Climaliner thickness and environmental conditions.

The combination of paper Climaliner and RecyCold inserts is a complete, eco-friendly cooling system that meets the strict requirements of the cold supply chain – from food boxes to vaccines.

⚡ How to use Recycold Climaliner + cooling inserts?

1. Freeze the RecyCold insert for min. 6 h at -18 °C.
2. Line the box with a layer of Climaliner.
3. Arrange the cooled product and frozen inserts.
4. Close the package - the product will remain at the required temperature for up to 48 hours.
5. The recipient recycles the paper and disposes of the gel in the sink or compost.

Choose Recycold Climaliner and send freshness in packaging that loves the planet. Your shipments have never been so cool, green, and professional!