RecyCold Climaliner Thermal Insulation Paper Filler 115x35cm

Recycold Climaliner 115 × 35 cm thermal insulation filler - eco shield against heat (paper honeycomb)

Recycold Climaliner 115 × 35 cm is an ultra-light, flexible thermal insulation mat made of paper, which, together with RecyCold cooling inserts, maintains a safe temperature of sensitive products even up to 48 hours*. Over 98% of paper + increased length of 115 cm + honeycomb structure = the perfect combination of cushioning and insulation for gastronomy, e-commerce, pharmacy, beauty and veterinary food. You can use the 115 cm format in 24- and 36-liter boxes or as a double "blanket" in smaller boxes.
*the exact cooling time depends on the number of cooling inserts, load mass and quality of the cardboard.

🌟 Key benefits of Climaliner

• 🧊 Strong thermal barrier – in tandem with cooling inserts, maintains 2 °C – 8 °C or −2 °C – −5 °C for up to 48 hours.
• 📏 Maximum flexibility – 115 × 35 cm format wraps even large 36 l boxes, and the elastic "honeycomb" reduces empty spaces.
• ♻️ Almost zero plastic – ≈ 98 % paper, fully recyclable and biodegradable.
• 🚀 Ultra-lightweight – 55% lighter than polystyrene with similar insulation time; lower transportation costs.
• 🛡️ 2-in-1 Shock Absorption – honeycomb structure also protects the product from shocks.

🧊 How does Recycold Climaliner work?

The air trapped in the honeycomb channels creates micro insulating chambers, which slow down the heat exchange. When there are frozen RecyCold inserts nearby, Climaliner reflects the cold back into the package and blocks the inflow of warm air from the outside. Thanks to its flexibility, the mat can be bent to create a continuous, airtight layer of insulation in just a few seconds.

🏭 Industries that most often choose Climaliner

• 🍽️ Gastronomy & catering - fresh meals and meal-kit sets arrive cool and unmoved.
• 🛒 Grocery e-commerce - cheeses, meat, fish and chocolates without the risk of melting in the heat.
• 💊 Pharmacy & medicine - vaccines, probiotics and laboratory samples without critical temperature jumps.
• 💄 Natural cosmetics - shea butter, creams and soy candles do not spill during transport.
• 🐾 Veterinary food & BARF - fresh meat portions remain safe even in 24-hour courier delivery.

🌡️ What is a cold supply chain?

Cold supply chain is a strictly controlled process in which the product - from production, through storage and transport, to delivery - remains continuously within a specified temperature range (e.g. 2 - 8 °C for refrigerated, ≤ -18 °C for frozen). Each link - packaging, storage, transshipment, last mile - must be validated and monitored to avoid harmful jumps.

In order for the chain to be reliable, you need:

• 🔒 Box lined with Climaliner - honeycomb mat minimizes heat exchange and cushions shocks.
• ❄️ RecyCold inserts 100 g / 200 g / 400 g / 500 g / 600 g - plant gel gives off cold up to 48 h, stabilizing the temperature.
• 📈 Warehouses and vehicles with climate control - necessary for longer stops or routes.
• 📲 Temperature loggers - they immediately detect deviations and provide evidence of compliance.
• ✅ Procedures & training - aware employees and precise SOPs limit the open door ramp to a minimum.

⚖️ Comparison of Climaliner with popular thermal insulation materials

📦 How to maintain the cold chain in practice?

Combine a double-layer Climaliner with RecyCold inserts and a solid outer carton. Such a set:

• 🚚 Provides a continuous cooling chain even for up to 48 hours on the last mile.
• 🌿 Minimizes carbon footprint - lighter packages = lower CO₂ emissions.
• 🔄 Makes recycling easy - the client throws paper into the blue bin, gel into the sink or compost.

🌿 Ecological advantages of Climaliner

• 🌱 Renewable raw material – FSC paper from recycling and controlled crops.
• ♻️ Instant recycling – the entire insert (after removing the tape) goes into the blue paper container.
• 🔄 No return logistics – no more storing styrofoam containers.
• 🗑️ Bio-degradation in nature – no microplastics, no toxic additives.
• 🚀 Lighter packages = lower transport costs and lower emissions.

💥 HoneyComb Secret – micro air vs heat

• 🔬 Air chambers – ultra fine pockets block convection and heat conduction.
• 🪶 Weight ≈ 120 g/m² – minimum weight, maximum insulation.
• 🛠️ Quick assembly – you wrap, bend, done! No special tools needed.
• 🌡️ Stable structure – does not compact under the influence of moisture.

Thanks to its natural composition and intelligent construction, Climaliner 115 × 35 cm combines high insulation efficiency with the philosophy of the circular economy.

🧊 RecyCold cooling inserts – the perfect duet with Climaliner

Even the best insulation is not enough without a solid "source of cold". RecyCold offers soft cooling inserts in five weights – 100 g, 200 g, 400 g, 500 g and 600 g – making it easy to match the number and weight of gel packs to the size of the shipment. Each insert is filled with 100% biodegradable, plant-based gel, sealed in a paper sachet with an ultra-thin PE barrier that ensures tightness and absorbs condensation.

🌟 Why is it worth combining RecyCold with Climaliner?

• ❄️ Synergy of cold and insulation – the insert maintains 2 °C – 8 °C for up to 48 hours*, and Climaliner slows heat exchange, extending the real cooling time.
• 📊 Flexible planning – five sizes (100/200/400/500/600 g) allow you to precisely match the "dose" of cold to the weight of the load and the length of transport.
• ♻️ Ecology in the package – paper sachet + plant gel + paper Climaliner = shipment almost without plastic, easy to recycle.
• 🚀 Fast freezing – natural gel freezes about 30% faster than classic HDPE inserts, shortening the preparation time for shipments.
• 🔁 Multiple use – the sachet remains tight for many cycles; if damaged, the gel can simply be poured into the sink or compost.
• 🧩 Elimination of empty spaces – soft inserts adapt to the shape of the package, stabilizing the product and reducing the need for additional fillers.
• ✅ Safe for food and pharmaceuticals – certificates of indirect contact, no toxins, BPA, and SAP.

*Actual time depends on the number of inserts, load weight, thickness of Climaliner and environmental conditions.

The combination of paper Climaliner and RecyCold inserts is a complete, environmentally friendly cooling system that meets the stringent requirements of the cold supply chain – from food boxes to vaccines.

⚡ How to use Recycold Climaliner + cooling inserts?

1. Freeze the selected RecyCold inserts for min. 6 h at −18 °C.
2. Lay out the carton with a single or double layer of Climaliner 115 × 35 cm.
3. Arrange the cooled product and the frozen inserts.
4. Close the package – the product will remain at the required temperature for up to 48 h.
5. The recipient recycles the paper and disposes of the gel in the sink or compost.

Choose Recycold Climaliner 115 × 35 cm and send freshness in a package that loves the planet. Your shipments have never been so cool, green, and professional!